Bajaj manufactures complete automation solutions for ginning plants. Our automation systems are most advanced in the industry where in we provide Pre Cleaners, Post Cleaners, Conveying Systems, Automatic Feeding Systems, Over Flow Handling, Feed Regulators and PLC's to synchronize and control many of the processes.
Lowest cost of production per unit in the industry
Lower power consumption per quintal of lint ginned
Lower man power required
High quality output
Less down time
Efficient removal of dust and trash
Apart from pre cleaners, post cleaners and conveying systems automations are characterised by:
Feed Regulation of Seed Cotton to Gins - Auto Regulators are provided to regulate the flow of seed cotton from screw feeder to Gins. Auto regulators are fitted below the distribution conveyor for centralized unifrom feeding to each Gin in controlled manner Read more...
Storage & Distribution - Surging of Seed Cotton to maintain flow of the same in the system for uniform and adequate feeding. Surge hoppers are VFD driven with sensors to maintain the level of Seed Cotton.Read more...
Overflow Handling - For handling and recycling of excess seed cotton Overflow Hopper is given.Read more...
Our Product Line include: Double Roller Cotton Gins ~ Auto Feeder ~ Baling Presses ~Pre-Cleaner ~Lint Cleaner~Seed Cotton Opener & Cleaner~Pneumatic Conveying and Distribution System of Unginned Cotton for Automatic Plants~Belt conveyors ~ Pneumatic Conveying System for Cotton lint~Cotton Seed Conveyors, Elevators~Electricals & Spares etc.
FLOW OF A GINNING & PRESSING PLANT WITH HAND PICKED COTTON
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FLOW OF A GINNING & PRESSING PLANT WITH MACHINE PICKED COTTON
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Note: Need based alternative layouts available for specific projects also with alternate systems on demand.